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Custom Engineered Systems

Cumberland systems are custom engineered to our clients requirements taking into consideration the application and design criteria to minimize capital and operating cost of our installations. Each major plant is likely to have different operating conditions which are site specific and taking these into consideration allows Cumberland to meet our clients requirements and develop optimum solutions.

Our Engineering Centres offer both 2D and 3D modelling using a variety of design software to allow effective interface with our clients requirements.

Cumberland operates a flexible and efficient design and manufacturing process, running on a project rather than a production principle. Speed and accuracy are both important elements in our design process, as the principal cost in a plant project is the design time.

The balance between design period and manufacture is critical in delivering projects and systems to our own and our clients often exacting standards. Optimizing the design process and standardization is a fundamental approach within Cumberland.

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Off Shore and Shipboard Systems

Cumberland offer a standard and custom range of non-acid cleaning electrochlorination products based on our ELCHLOR™ tubular cell technology. In offshore and other marine vessel applications the need for safety is paramount and the removal of acid from the operation requirement is considered a significant health and safety advantage. The handling and management of hydrogen by-products is also a key consideration and our ATEX approved systems are among the safest in the industry.

The ELCHLOR™ system is constructed to exacting standards for non-classified areas or Zone 1 and Zone 2 areas. All systems are skid mounted and constructed in accordance with BS 5501. All systems have been independently accredited by SIRA certification agency securing ATEX approval as denoted Ex II 3G Ex pzc IIC T3/T4 Gc . The ELCHLOR™ range is from 0.5 kg/hr to 20 kg/hr and can be increased in capacity using modular configurations.

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Standard Plant Brine Systems

In addition to our custom design systems Cumberland have available a range of standard product systems for the onsite production of sodium hypochlorite from artificial brine solution. The products are all manufactured in the UK and carry the European CE mark. As standard systems the cost of these units can be significantly lower than custom engineered plant and can be incorporated into turnkey plant applications of can be sold as stand alone systems

The standard range includes the NATCHLOR™ MP, MPX and MPI systems with an active equivalent chlorine production rate from 1 kg/day to 60 kg/day. Larger production rates can be achieved by combining standard units or utilising our custom designed NATCHLOR™ X systems where we have installed systems of over 6000kg/day.

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Plant Refurbishment

With life extension being implemented by more clients to maximise the value of existing plant, Cumberland offers a full refurbishment, upgrade and life extension to existing electrochlorination systems. This can incorporate partial facility replacement or systems designed and built using our own or other manufacturer’s electrolysers.

Cumberland will provide consultation service for all existing electrochlorination system no matter the OEM status and provide help and guidance on viability of repair, replacement or extension as appropriate

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Service,Commissioning and Maintenance

On completion of our projects, Cumberland offers a complete handover protocol, which includes full on-site testing, commissioning and approval. Client operator training is carried out during and after the contract period. With service capabilities available in Europe, Asia, Middle East and the Far East, Cumberland is available to support clients on our or other manufacturers equipment. Service contracts are available for annual overhauls or full service including operation and maintenance of all system equipment.

Cumberland also includes a pre-prescribed after sales service and planned maintenance schedule, which can be carried out by our own trained personnel. Full spares packages are held either by Cumberland at our UK or UAE facilities or by our many service partners throughout the World.

Service means providing our customers with a tailored maintenance regime to ensure optimum electro-chlorination plant performance. As with any process plant, good quality regular maintenance is essential in maintaining high operational plant efficiency, low operational plant costs and minimizing down time of the plant. In the event of equipment malfunction, service means a fast and efficient response and repair process.

Cumberland offer a full range of services from cell replacement, cell recoating, spare parts, and routine maintenance visits to full plant refurbishment. Cumberland not only supply new electrochlorination plant but have a dedicated team of site engineers not only to provide installation and commissioning services to our engineering department but “on going” support to the end user.

No matter how well equipment has been designed, manufactured, installed and commissioned, the possibility for failure cannot be ignored. Programmed preventative maintenance can extend the life of individual components, and reduce the likelihood of down-time. Planned maintenance programs may also permit the equipment to be updated in line with the latest technological advances, for example replacing equipment / components where spares no longer available.

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Transportable Units

Cumberland also manufacture containerised systems for permanent or temporary installations. These plants are fully installed and commissioned in ISO freight containers suitable for sea freight transportation. The pre-packaged nature of the plants including power, lighting, ventilation and air conditioning eliminate the need for structural civil work and buildings at site and allow quick and easy production of hypochlorite from delivery of equipment. This full turnkey capability sets Cumberland apart from all other competitors in this market.

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